Intelligent printing factory is a complex and huge system, which mainly consists of five parts: intelligent logistics system, enterprise management software, production information collection system, intelligent production equipment and intelligent service system. Through the collaborative work of various systems, an intelligent printing factory with complete functions and high automation is constructed. In the intelligent printing factory, equipment and equipment are interconnected, people are interconnected, people and equipment are interconnected, that is, the physical objects in the system communicate in the information system, and cross-border information exchange is carried out.

　　1.智能物流系統(tǒng)

　　1. Intelligent Logistics System

　　智能物流系統(tǒng)包括智能WMS(倉儲管理系統(tǒng))、外部物流、內(nèi)部物流。外部物流接到生產(chǎn)企業(yè)的指令，進行生產(chǎn)材料的運輸，在生產(chǎn)企業(yè)入庫時，每個物料都會有自己的身份標識;內(nèi)部物流的指令由ERP系統(tǒng)、MES(生產(chǎn)制造執(zhí)行系統(tǒng))發(fā)出，AGV智能小車依據(jù)指令將在不同加工狀態(tài)下的物料準確運送到下一個加工點或返回上層工序。

　　Intelligent logistics system includes intelligent WMS (warehouse management system), external logistics and internal logistics. External logistics receives instructions from manufacturing enterprises to transport production materials. Each material will have its own identity when the production enterprises enter the warehouse. The instructions of internal logistics are issued by ERP system and MES (Production Manufacturing Execution System). According to the instructions, the AGV intelligent car will accurately transport the materials under different processing conditions to the next processing point or return to the upper process.

　　在智能物流系統(tǒng)中，每個物料的實時位置、被加工狀態(tài)都會在系統(tǒng)中實時顯現(xiàn)，以及在生產(chǎn)現(xiàn)場通過生產(chǎn)看板實時顯示。

　　In the intelligent logistics system, the real-time position and processed state of each material will be displayed in the system, as well as in the production site through Kanban real-time display.

　　2.企業(yè)管理軟件

　　2. Enterprise Management Software

　　企業(yè)管理軟件是智能印刷工廠的大腦。企業(yè)的資源調(diào)配、訂單管理由ERP系統(tǒng)執(zhí)行;訂單的具體生產(chǎn)、設(shè)備的調(diào)配、每個生產(chǎn)單元(或智能設(shè)備)的能力管控及加工任務(wù)的分配則均由MES執(zhí)行，MES會依據(jù)各生產(chǎn)單元的歷史數(shù)據(jù)及生產(chǎn)單元自我分析、運行的數(shù)據(jù)做出判斷。

　　Enterprise management software is the brain of an intelligent printing factory. Enterprise resource allocation and order management are executed by ERP system; the specific production of orders, equipment allocation, capability control and processing task allocation of each production unit (or intelligent equipment) are executed by MES. MES will make judgments based on the historical data of each production unit and the data of production unit self-analysis and operation.

　　3.生產(chǎn)信息采集系統(tǒng)

　　3. Production Information Acquisition System

　　智能印刷工廠之所以只依靠人工監(jiān)控就能實現(xiàn)自我運行，主要依賴于生產(chǎn)信息及時、準確的采集與傳輸。信息的采集方式有人工采集和自動采集，信息的載體有RFID天線、條碼、二維碼等，采集的信息可以在工業(yè)互聯(lián)網(wǎng)中、準確地傳輸，不受地域限制。

　　Intelligent printing factories can achieve self-operation only by manual monitoring, which mainly depends on timely and accurate collection and transmission of production information. Information acquisition methods include manual acquisition and automatic acquisition. Information carriers include RFID antenna, bar code, two-dimensional code and so on. The collected information can be transmitted efficiently and accurately in the industrial Internet without geographical restrictions.

　　4.智能生產(chǎn)設(shè)備

　　4. Intelligent Production Equipment

　　在智能印刷工廠中，印刷包裝設(shè)備不再是或獨立的主要生產(chǎn)設(shè)備，而是整個智能生產(chǎn)過程的一個環(huán)節(jié)。

　　In the intelligent printing factory, printing and packaging equipment is no longer the only or independent main production equipment, but a link of the whole intelligent production process.

　　作為智能生產(chǎn)設(shè)備，印刷包裝設(shè)備具備如下功能：全自動上下卷技術(shù)、全自動裁切技術(shù)、智能預(yù)套印技術(shù)、智能自動上下墨技術(shù)、智能自動清洗技術(shù)、智能數(shù)據(jù)管理技術(shù)以及與云服務(wù)中心對接的技術(shù)。此外，印刷包裝設(shè)備還具備自我分析和診斷能力，其自身運行、訂單完成及與下道工序的對接均通過MES控制，能自動讀寫并完成工藝參數(shù)的設(shè)定。因此，設(shè)備操作人員只是起到監(jiān)督檢查的作用，這樣企業(yè)就可以減少50%的操作人員。

　　As an intelligent production equipment, printing and packaging equipment has the following functions: full-automatic winding up and down technology, full-automatic cutting technology, intelligent pre-overprint technology, intelligent automatic inking and inking technology, intelligent automatic cleaning technology, intelligent data management technology and docking technology with cloud service center. In addition, the printing and packaging equipment also has the ability of self-analysis and diagnosis. Its own operation, order completion and docking with the next process are controlled by MES, which can read and write automatically and complete the setting of process parameters. Therefore, equipment operators only play the role of supervision and inspection, so that enterprises can reduce 50% of the operators.

　　隨著工業(yè)4.0的逐步實施，印刷包裝設(shè)備自身運行、訂單完成及與下道工序的對接將不再直接通過MES控制，而是在設(shè)備之間就能實現(xiàn)，當設(shè)備之間的協(xié)調(diào)不能完全銜接時，才會自動切換到MES統(tǒng)一協(xié)調(diào)，方式可能是工廠內(nèi)的，也可能是跨區(qū)域或跨的。

　　With the gradual implementation of industry 4.0, the operation of printing and packaging equipment itself, the completion of orders and the connection with the next process will no longer be directly controlled by MES, but can be achieved between the equipment. When the coordination between the equipment can not be fully connected, it will automatically switch to the unified and coordinated solution of MES. The solution may be in the factory, or may be cross-regional or cross-national.