1. 熟悉標(biāo)準(zhǔn)和要求
1. familiarity with standards and requirements
要熟悉和掌握各項GB/T、CY/T的質(zhì)量標(biāo)準(zhǔn)以及本地區(qū)和本企業(yè)的各項質(zhì)量標(biāo)準(zhǔn)要求,并熟悉標(biāo)準(zhǔn)中定量的數(shù)據(jù)與定性的要求。
To be familiar with and master the national GB/T, CY/T quality standards and the quality standards requirements of the region and the enterprise, and familiar with the quantitative data and qualitative requirements of the standards.
此條文應(yīng)作為一個質(zhì)檢工作者熟悉的基礎(chǔ)理論知識之一。因為這些標(biāo)準(zhǔn),特別是制定的各項標(biāo)準(zhǔn),都是鑒定書刊質(zhì)量是否合格的依據(jù)。即達(dá)到這些標(biāo)準(zhǔn)為合格品,沒達(dá)到的為不合格品。超過標(biāo)準(zhǔn)的(比標(biāo)準(zhǔn)所定的質(zhì)量要求還高的)可考慮品的評比。作為一個質(zhì)檢工作者(包括質(zhì)量檢測站、質(zhì)量管理員和質(zhì)量檢查員)如果不知或不懂這些標(biāo)準(zhǔn)是無法勝任這些工作的,也無法說服別人和進(jìn)行這項檢測工作。所以熟悉和掌握各項質(zhì)量標(biāo)準(zhǔn)的各項條文是非常重要的。
This provision should be one of the basic theoretical knowledge that a quality inspection worker is most familiar with. Because these standards, especially those formulated at the national level, are the basis for evaluating the quality of books and periodicals. That is to say, these standards are qualified products, and the unqualified ones are not attained. Over standard (higher quality requirements than the standard) can be considered in the evaluation of quality products. As a quality inspection worker (including quality inspection station, quality administrator and quality inspector), if they do not know or understand these standards, they can not be competent for these tasks, nor can they convince others and carry out this testing work. Therefore, it is very important to know and master various provisions of quality standards.
2. 熟悉藝流程、工作過程以及技術(shù)要求
2. familiar with art flow, working process and technical requirements.
熟悉所管轄工序(如裝訂工序)的工藝流程和工作過程以及技術(shù)要求。
Be familiar with the process and working process and technical requirements of the process (such as binding process).
裝訂工序的設(shè)備是很繁亂的,各機(jī)種之間的共性很小,工藝上裝法多而復(fù)雜,作為一個裝訂質(zhì)量檢驗工作者,不要求你都會干(也是不可能的)但你管的工序必須要熟悉、懂得、只能對這些工藝技術(shù)了解的熟悉透徹后才有發(fā)言權(quán)去管理,才能對出現(xiàn)的質(zhì)量問題進(jìn)行分析原因所在,得以。使出問題的操作者心服口服,加深對質(zhì)量的重要性的認(rèn)識。這條要求是質(zhì)檢工作者必知的基礎(chǔ)理論之二。
Binding process equipment is very complicated, the commonalities between different types of machines are very small, the process of installation is many and complex, as a quality inspector of binding, you are not required to do (also impossible), but the process you manage must be familiar with, understand, only know these technologies thoroughly before you speak. The right to manage, in order to analyze the causes of the quality problems, and solve them. The operator who is using the problem is convinced that the understanding of the importance of quality is deepened. This requirement is the two basic theory that quality inspection workers must know.
3. 熟悉質(zhì)量問題易發(fā)生的關(guān)鍵點
3. be familiar with the key points of quality problems.
這一條指書刊制成后常見的易發(fā)生的質(zhì)量問題表現(xiàn)形式。如八字皺折、錯帖、多帖少帖、掉頁、成品尺寸不合格等等,特別是影響讀者使用的質(zhì)量問題,其所造成的原因是哪一細(xì)小工序。
This refers to the common forms of quality problems occurring after the publication of books and periodicals. For example, eight-character wrinkles, wrong posts, more posts, fewer posts, page drops, unqualified size of finished products and so on, especially the quality problems affecting the use of readers, which small process is the cause.
無論是單機(jī)還是個人既要嚴(yán)格控制過程的標(biāo)準(zhǔn)要求,要將過程中的不合格半成品及早發(fā)現(xiàn)控制住,避免書刊加工完成后(及三面切成后)才發(fā)現(xiàn)就時之以晚。造成無法挽救的損失。質(zhì)量檢測工作的應(yīng)該在加工過程中,只有過程控制能嚴(yán)守住,產(chǎn)品質(zhì)量才能有保證。
Whether single machine or individual should strictly control the standard requirements of the process, and control the early detection of unqualified semi-finished products in the process, so as to avoid the late discovery after the completion of book processing (and three-sided cutting). Causing irreparable losses. The focus of quality inspection work should be in the process of processing. Only process control can be strictly adhered to, product quality can be guaranteed.
4. 熟悉、認(rèn)真做好四檢工作
4., be familiar with and conscientiously do well in the four inspection work.
四檢指的事自檢、互檢、抽檢和上下工序?qū)訉訖z。四檢工作是企業(yè)從事質(zhì)檢人員應(yīng)做的主要工作。四檢應(yīng)建立制度約束以控制不合格品出現(xiàn)。
Four, the self inspection, mutual inspection, sampling inspection and inspection of the upper and lower processes. The four inspection work is the main work that the quality inspectors should do. Four inspection shall establish institutional constraints to control the occurrence of unqualified products.
自檢:生產(chǎn)操作者在加工過程中對自己所生產(chǎn)的半成品進(jìn)行的自行檢查,隨時自檢發(fā)現(xiàn)問題及時。
Self-inspection: During the process of processing, the manufacturer inspects the semi-finished products produced by himself and finds out the problems and solves them in time.
互檢:指在生產(chǎn)中的單機(jī)之間7生產(chǎn)線前后之間、工作臺面操作者之間的相互檢查和相互監(jiān)督與幫助。這樣發(fā)現(xiàn)問題可及時相互提醒得以。
Mutual inspection: refers to the mutual inspection and supervision and assistance between 7 production lines and desktop operators in production. In this way, problems can be reminded in time.
抽檢:指車間檢查員在正常生產(chǎn)中進(jìn)行的定時或不定時的對半成品抽查的工作。抽查次數(shù)要均衡,使每個單機(jī)、聯(lián)動生產(chǎn)線及個人都被抽查到。抽查要有記載,以企業(yè)自己制定的標(biāo)準(zhǔn)為依據(jù),(因企業(yè)標(biāo)準(zhǔn)是自己制定的且比標(biāo)準(zhǔn)要高)用百分比的方法進(jìn)行實地抽查記錄,抽查時要以公平合理,使被查者心服口服,抽查結(jié)果按月或季公布于眾。好的要表揚(yáng)或獎勵,不合格品多、沒完成質(zhì)量標(biāo)準(zhǔn)要求的要批評和處罰。獎懲一定要分明,決不可好壞一鍋,同吃大鍋飯。而后造成質(zhì)量下降。
Sample inspection: refers to the regular or unscheduled spot inspection of semi-finished products carried out by workshop inspectors in normal production. The number of spot checks should be balanced so that each single machine, linkage production line and individuals will be selected. Spot checks should be recorded, based on the standards formulated by the enterprises themselves (because the enterprise standards are formulated by the enterprises themselves and higher than the national standards). Spot checks should be conducted in a percentage way. The results of spot checks should be made public monthly or quarterly. Good commendation or reward. We should criticize and punish unqualified products and fail to fulfill the requirements of quality standards. Rewards and punishments must be clear, and must not be good or bad. And finally, the quality of the products has dropped down.
上下工序?qū)訉訖z:指下工序永遠(yuǎn)要卡住上工序的不合格品。如果沒有卡住上工序的不合格品則要批評處罰(要罰一串)這種管理也稱層層把關(guān)制。這樣在多流程加工的過程中,從一工序(過程)的每個環(huán)節(jié)都將不合格品卡住。
The upper and lower processes shall be checked at all levels: the next process shall always be stuck to the unqualified products of the process. If there is no unqualified product in the previous process, it is necessary to criticize and punish (a series of penalties) this kind of management is also called layer by layer checks. In this way, in the process of multi-process processing, the unqualified products will be stuck in every link of the first process (process).